Aleph5

Production Planning & Scheduling

Plan today. Produce better.

Align capacity, demand, and execution with feasible, efficient, and profitable production schedules that adjust in real time when operations change.

Aleph5 Production Scheduling Model

An industrial optimization specialist reviews your case with you.

Organizations trust Aleph5 technology and solutions to make better decisions, every day.

  • Arauco
  • Grupo Senda
  • Vitro
  • Flecha Amarilla
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Production scheduling is a critical task… and a complex one.

Demand changes, unplanned stoppages, bottlenecks, and operating constraints mean a spreadsheet is not enough. The result is a schedule that stops being valid before the shift ends.

Sound familiar?

  • Inefficient sequences that multiply format changes and setup times.
  • Last-minute changes that force manual rescheduling.
  • Little visibility of what was scheduled versus what was executed.
  • Late orders and critical assets that sit underused or overloaded.

Don't just react to operational chaos: plan and optimize.

The Aleph5 Production Scheduling Model combines advanced mathematical models, combinatorial optimization algorithms, and intelligent automation to generate feasible sequences and plans under technical constraints, setups, asset availability, commercial priorities, and real operating conditions.

Fast, informed decisions aligned with your business goals.

min setups + delays s.t. feasible sequence

Model objective

Minimize setups and delays, subject to a feasible sequence.

How it works: two modules working together

Module 01

Scheduling Module

Builds a balanced production schedule that reflects the real conditions of your operation.

Takes into account

  • Machine capacity
  • Business rules
  • Service level
  • Costs, scrap, and inventory policies

Executes

  1. 01Calculates net requirements per product.
  2. 02Groups and creates production orders automatically.
  3. 03Assigns and sequences orders to machines, optimizing setup times.
  4. 04Evaluates scenarios and their impact on service, cost, and efficiency.
Module 02

Monitoring and Rescheduling Module

Monitors the progress of the official schedule in real time, detects deviations, and reschedules dynamically in response to:

  • Demand changes
  • Line delays
  • Unexpected cancellations or rush orders

The model adjusts the sequence while respecting the progress already made, and triggers smart alerts when it detects:

  • Missing production reports
  • Low line performance
  • Critical gaps between what was scheduled and what was executed

What your operation gains

  • Feasible plans.

    Optimal sequencing of operations under real capacity, material, and resource constraints.

  • Higher utilization.

    Better use of the plant, less idle time, and balanced workloads.

  • Agile response.

    Fast rescheduling when changes, failures, rush orders, or supply gaps occur.

  • Better results.

    Higher compliance, lower manufacturing costs, and a better service level.

  • Less uncertainty

    Data-driven planning and real-time visibility.

  • Lower costs

    Lower inventory, waiting times, and production costs.

  • More agility

    Quick adjustments that keep the plan on the best path.

  • Better service

    Consistent compliance and on-time deliveries.

Built for the people accountable for the plan and the plant

Roles

  • Production planners
  • Plant managers
  • Operations managers
  • Supply chain managers

Industries

  • Discrete manufacturing
  • Continuous processes
  • Food and beverage
  • Metallurgy

From your operating reality to a model in production

  1. 01

    Understand.

    We map your process, constraints, business rules, and goals.

  2. 02

    Integrate data.

    We connect and clean the information from your ERP, MES, and corporate databases.

  3. 03

    Model and optimize.

    We build the mathematical model tailored to your operation.

  4. 04

    Implement and improve.

    We put it into daily operations and refine it with real results.

Why Aleph5

Real optimization, not fixed rules

Combinatorial optimization algorithms that evaluate millions of possible sequences.

A tailored model

It adapts to your constraints, not the other way around.

An integrated view

It connects with demand planning, inventory optimization, and supply chain planning.

Proven experience

Models that support the daily operations of industrial organizations in Mexico and South America.

Scheduling cases in operation

Frequently asked questions

How is it different from scheduling in Excel or in the ERP?

Excel and most ERPs don't optimize: they record data or apply fixed rules. The model evaluates sequence and assignment combinations to minimize setups and delays while respecting every constraint.

Does it replace my ERP or MES?

No. It integrates with them as a decision layer: it takes their data and returns the optimized schedule.

What happens when the plan changes mid-shift?

The Monitoring and Rescheduling Module adjusts the sequence while respecting what has already been produced, and alerts you to critical deviations.

Can I start with a pilot line or plant?

Yes. You can start with a focused initiative and scale up until the model is institutionalized across the whole operation.

Ready to transform your production process?

Whether you are evaluating a focused initiative or looking to institutionalize a scheduling model, we help you turn operational complexity into agile, profitable decisions.

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